A collection of case histories of successful collaborations between High Technology Network Laboratories and businesses. These are tangible and customisable examples of the application of new technologies, products, or services that show how industrial research can meet the needs of innovation.

Results: 24

Digital Light Processing (DLP) 3D printing of ceramics

Shape ceramic materials with 3D printing

The use of 3D printing as a net-shape forming technique for technical ceramics opens the doors to the application of these materials even in sectors where high manufacturing costs prejudiced against their use. The most suitable AM techniques for...

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Filling valve

Filling valve for high pressure and ultra clean tanks

DTM has developed a filling valve to allow gas, liquid or fuel filling for extra high purity and high pressure applications. Main characteristics are high robustness environemntal conditions and reliability together with very low leak-rates and...

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Low-magnification image (optical microscope) of the microstructure of the AlSi10Mg alloy produced by AM

Optimisation of heat treatment and coatings for additively manufactured mechanical components

From subtractive to additive manufacturing

Additive manufacturing (AM) affords design freedom, topological optimization and ability to develop material/component combinations with “site-specific” properties. AM therefore is an effective tool to meet the growing needs of both high...

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TEcnologie Abilitanti e Materiali in Soluzioni Avanzate per il Veicolo Elettrico

TEAM SAVE Project

New technologies for extended range electric vehicles.

The TEAM SAVE project (Enabling Technologies and Materials in Advanced Solutions for the Electric Vehicle) consists in bringing to the market new technologies aimed at integrating nano-materials, additive manufacturing and secondary raw materials...

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Validation of proposed control strategies via active brake test bench by electric motor laboratory (EML) of Raw Power Srl

Enhanced Internal Permanent-Magnet Machines Flux Weakening Control Strategies for Traction Applications

Safe electric mobility

The laboratory offers a solution to optimize flux-weakening control strategies for internal permanent-magnet synchronous machines, also used for light electric vehicles (e.g. motorcycles).
This activity focused on torque management during fast...

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SENECA- System for ENergy and Environmental Certification

Building energy and environmental assessment

SENECA is a tool to integrate with Environmental Management Systems able to support organizations, particularly in a more efficient management of energy consumption of buildings (both industrial and residential). The service is achieved through a web...

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Production technology of transparent ceramics for high power laser applications

Flexible process ready to be transferred at industrial scale

Transparent ceramic materials are fundamental as sources of laser radiation, especially for high efficiencies and emission in the infrared wavelenghts (typically in the region of 1010 to 1080 nm). The transparent ceramic material that has reached the...

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VIRTUAL PROTOTYPING for industrial design (VIP Lab)

Industrial design and User Experience

VIP Lab offers a human-centered design service based on an immersive 3D experience for viewing complex products and systems and simulating its behavior within an interactive virtual environment. The 3D models of the product can be displayed in 1:1...

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Light alloys: microstructure and heat treatment optimization

Improve the performance of aluminum, titanium and magnesium

The choice of a light alloy for the production of mechanical components implies, also, the choice of the most suitable heat treatment. Even if heat treatment parameters are defined in the international standards, microstructure, induced in the alloys...

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Development of asynchronous electric motors with high efficiency

Power electronics and energy conversion

The need to improve the efficiency of energy consumption is a key point of sustainable economic development. This view is also shared by the EU which adopted the directive Ecodesing directed towards the development of more efficient systems. The...

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Acoustic design of soundproofing systems for industrial machines

Soundproofing of machinery

Many machines have a noise emission largest of 80 dB (A) at the workplace and therefore carry a risk of moise exposure for workers; the demands of the market are to be more and more towards a noise level less than this threshold, thus the...

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Technologies for manufacturing advanced ceramics / ceramic components for energy and industry

Advanced ceramic materials: new products and innovative production technologies

The use of advanced ceramics is continuously increasing thanks to their peculiar characteristics: lightness, high thermo-mechanical and tribological properties, low thermal expansion coefficient and chemical stability at high temperature or high...

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Optimization of engineering components for friction and wear applications

How to improve performance by reducing friction and wear

Engineering components, in relative motion under load, dissipate energy due to friction and and suffer surface damage due to wear. In order to limit these phenomena, a new discipline called “tribology” has been developed. The importance of a...

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Ceramics for biomedical Sector / Bioinert ceramics

With that smile you can tell what you want!

ENEA, Faenza Research Laboratories, offers bioinert and biocompatible ceramic materials ( zirconia (ZrO2) e alumina (Al2O3) based composites), suitable to be applied in dental and orthopaedic implant sector and as surgical ceramic blades. ENEA has...

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GECOM (Gesture Command) Remote control of machines and robots through poses recognition of the operator.

Touchless programming of robots and automatic machines

This new technology permits to remotely control an automatic machine or a robot through a visual analysis of the operator’s postures. The system has been tested on two different use-cases: - in a first case, the system recognizes some postures of...

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Assembly of mechanical / automotive components: calculation and management of 3D tolerance stack.

Geometric Product Specification

Mechanical parts are affected by geometric and dimensional variations. This variability affects the products’ final quality in terms of performance, process costs, reliability, and customer satisfaction. Geometric Product Specification (GPS) research...

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Production of porous ceramic materials

Porous ceramics: sustainable and multifunctional materials

Processes for the production of ceramic-based articles with controlled porosity in terms of volume, morphology, size, interconnection, 3D distribution. ISTEC manufactures ceramic or hybrid architectures with functional porosity (multidimensional from...

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MICRONOZZLE FOR POLYMERIC FUSE

Microsystem components

Micronozzle is a device that allow the fabrication of flexible tube made of polymeric material obtained by extrusion. The tubes are made by extrusion of a polymer melt forced to pass through a suitable nozzle size equal to the section of pipe that is...

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Development of hybrid self-lubricant coatings for mechanical applications

Liquid lubricant replacement strategies

The growing need for energy and raw material savings and the desire to increase the lifetime of mechanical systems stimulate tribology applied research, aimed to the development of anti-friction and anti-wear technological solutions. Mainly, in some...

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Nanostructured surface functionalization to improve efficiency in axial piston hydraulic pumps

Nanotechnologies improve efficiency

The project idea is based on the consideration that a significant part of energy losses in volumetric machines is due to friction between moving parts. The need to provide, especially at low speed, hydraulic lift for a correct lubrication is a...

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